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</o:shapelayout></xml><![endif]--></head><body lang=EN-US link=blue vlink=purple><div class=WordSection1><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Hi All,<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>I’ve done this type of test a lot in the past. I don’t think you can get better than 95% ethanol via distilling even with the right glassware to separate out the fractions. Its easier than it seems to distill out the 95% as you just keep track of the temperature at the top (as Crispin mentioned). It stays constant until the ethanol is gone and water takes over then raises quickly to 100c. I think it goes from around 76c to 100c when it is completed. <o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Our glassware is a reflexing system with a straight wall about 90cm tall having many ‘fingers’ of along the wall that are made of glass and stick out about a cm then point down. This picks up the condensed liquid from the gas. I think these fingers are not needed. <o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>In the past we used sodium metal to remove water from solvents (benzene) and think it might work for ethanol. Not sure I would try it as those were the ‘exciting’ days in the lab. There must be better methods. <o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Frank<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><div><div style='border:none;border-top:solid #B5C4DF 1.0pt;padding:3.0pt 0in 0in 0in'><p class=MsoNormal><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'>From:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'> stoves-bounces@lists.bioenergylists.org [mailto:stoves-bounces@lists.bioenergylists.org] <b>On Behalf Of </b>Crispin Pemberton-Pigott<br><b>Sent:</b> Wednesday, September 19, 2012 8:00 AM<br><b>To:</b> 'Discussion of biomass cooking stoves'<br><b>Subject:</b> Re: [Stoves] FW: pot skirt efficiency estimates, scale-up<o:p></o:p></span></p></div></div><p class=MsoNormal><o:p> </o:p></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Dear Jed and All<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>First, indirect greetings to Alexis – he will be a big asset for you.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Looking over the interchange with Kevin this morning I am reminded of a setup I saw once that was distilling ethanol so I am adding this suggestion that is worth experimenting with. Might not work but you never know, so…<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>When you have the pipe coming out of the centre, you can run it vertically and if possible a bit larger than the normal ‘still’ pipe. The idea is to get the water to condense and fall back into the ‘mash’. If you have a bubbling pot with the lowest heat needed to keep it in that condition, it is inevitable that you will get a lot of water droplets and vapour in the gas mix.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>The idea is to keep the bubbling pot going while reducing the amount of water that is expelled into the condenser. So, the plan is to cool the rising gas in a vertical column before it is liquefied in the condenser. The use of a vertical metal pipe, possibly cooled a bit, but not much, will achieve the higher ethanol and lower water content you are seeking.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>If you have a thermometer at the top of the pipe, run the fire so the temperature at the top is a little below the local boiling point of water. This will help the water vapour condense and drop back into the mash without taking much of the ethanol vapour with it. It is basically a very simple form of fractional distillation.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>There is no reason it cannot be done horizontally however there is more natural cooling available on a vertical pipe than a nearly horizontal pipe of the same length.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Under ideal conditions you can get 95% ethanol with this method. As long as there is some cooling and the exit temperature is below water boiling, and above ethanol boiling, you will get the fraction you want.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>I understand from the guys at the Simunye Sugar Estate in Swaziland that there are a large number of other ‘alcohols’ which are present in the ethanol – more than a dozen of them – but I am not sure if you will ever be able to separate them, or get the ‘cut’ you want except by watching the exit temperature at the top of the vertical/slanted tube.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>It may be that eventually after experimenting you will have a 2 metre copper pipe travelling upwards from the top of the pot before it turns down to the condenser. This trick is probably how distillers got a high ethanol content in a single pass.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Doing a second pass with the ethanol alone can give 99% with similar control on the exit temperature. The guys doing this told me the highest they can get in one pass is 95% and that is why (because of energy cost) ethanol sold for stoves is never higher than that – it is made by the ‘cheap method’.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>We are of course interested to hear how this goes! It is certainly an unusual application.<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'>Regards<br>Crispin<o:p></o:p></span></p><p class=MsoNormal><span lang=EN-CA style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#1F497D'><o:p> </o:p></span></p></div></body></html>