[Digestion] Digestion Digest, Vol 2, Issue 40

Markus Schlattmann firmen at schlattmann.de
Mon Oct 25 15:28:47 CDT 2010


Hi,

I still don't believe in those 540 m³ from 1000 kg dung. Since we only 
just know it "fresh dung", let's try to get a backwards look at it:

Let's say we have 540 m³ biogas (dry gas, 0°C, 1013 mbar like literature 
values in german tables, if we want to compare this to values given in 
those tables).

Let's say we have 60% methane, 40% carbon dioxide (here it doesn't 
matter anyway: it's not relevant if a C is in CH4 or in CO2)

So in those 540m³ would be 24,1 kmole C.
This corresponds to a mass of about 289 kg.
Considering a C-Content of 43% TS this would lead to a 673 kg fresh matter.
Much to dry for anaerobic digestion.
And this estimation is already done considering ALL of the C from the 
substrate (even including all lignin) would be in the biogas. (In own 
investigations ~30% of dung material is degradable)

Please correct me, if you find an error.

In comparison in literature tables (e.g. FNR(2004)) is given:
cattle liquid manure, TS 8-11%, VS 75-82 %TS, gas yield: 20-30m³ per t 
fresh matter, 200-500m³ per t VS, 60% CH4
cattle (dry) manure, TS ~25%, VS 68-67 %TS, gas yield: 40-50m³ per t 
fresh matter, 210-300m³ per t VS, 60% CH4
this seems reasonable.

Also the values given by Klaus Peter Hankel in his post today fit into 
those values:

indian bovine manure: 18% DS, 83% vDS, 300 l biogas/kgvDS, 60% CH4

Since those 540m³ come from a batch digestion, I believe that there's a 
higher gas yield per VS than in semi-continuous digestion, since there 
is a long period with no addition od fresh, easily degradable matter. So 
bacteria have the decision: "starve" or "eat lignin" :).
I also made this experience in own investigations of higher degredation 
of fibers, but I don't think this effect is that big, even if the 
digestion process is performed over 180 days (see estimation of C above).

If you should come across the original presentation again, please let me 
know. I would be interested in the original values and the return of 
investment calculations.

And coming back to P. Hankel's values (lets assume 1000 kg fresh matter):
1000 kg fresh matter
180 kg dry matter
77,4 kg C (assuming my value of 43%TS as given above)
149,4 kg volatile solids
with 300 l/kg VS leading to a total gas of 44,8 m³ (in the range of 
literature values given above)
44,8 m³ Biogas corresponds to 24 kg C in the gas
24 kg in the gas is about 31% of C in the substrate (so this would 
confirm my above value of about 30% degradation of dung material)
So these values make a perfect sense to me.


Best regards
Markus Schlattmann


Am 25.10.2010 16:42, schrieb Anand Karve:
> Dear Markus,
> it was the weight of fresh dung. Apparently, the system that I saw in 
> Wardha was new to me, but not new in India. There already exists a 
> commercial firm, which constructs similar systems. A colleague of mine 
> showed me a recorded presentation of theirs. The presentation contains 
> photographs of the system, tables showing return on investment, and 
> data of biogas production. Their claims match those made by Centre of 
> Science for Villages in Wardha. Dung contains enough carbon, but it is 
> mainly in the form of lignin. Unless one assumes that somehow the 
> lignin in the dung gets converted into biogas, one cannot explain the 
> high biogas yield.
> Yours
> A.D.Karve
>
> On Mon, Oct 25, 2010 at 4:57 PM, Markus Schlattmann 
> <firmen at schlattmann.de <mailto:firmen at schlattmann.de>> wrote:
>
>     Hi,
>
>     when you compare the yields based on fresh mass, are you sure
>     you're talking about the same "dung"?
>
>     Here in Central Europe cattle often are kept in stables leading to
>     liquid (~8%TS) manure.
>     In India perhaps "dung" is "dried dung"?
>     Generally, for comapring gas yields of substrates it's better to
>     compare gas yields based on VS, not fresh matter, since water
>     content may vary a lot.
>
>     I can't think that there's a production of 18 times more biogas if
>     we are talking about comparable dung. You may calculate/estimate a
>     C-Balance. If there's one loading, you can't get more C in CH4/CO2
>     out of the system than you have put into it with the
>     substrate/inoculum in the beginning.
>
>     Markus Schlattmann
>
>
>
>
>     Am 24.10.2010 11:31, schrieb Anand Karve:
>>     Dear Mr. Bapat,
>>     the biogas plant in Wardha, which accepts 1000 kg cattle dung as
>>     a one-time load and produces daily 3 cubic meter biogas
>>     continuously over a period of 180 days, was an absolutely novel
>>     system to me. In fact that is why I reported it, because I felt
>>     that somebody in the AD discussion group maight know more about
>>     it. Since neither the British scientists nor any of the Indian
>>     scientists present there could give a scientific explanation to
>>     this phenomenon, I have ventured a plausible explanation. The
>>     Archaea are a very ancient group of organisms. Lignin is produced
>>     by green plants, which evolved much later. Therefore the
>>     methanogens cannot digest lignin. The fact that in Wardha, this
>>     particular biogas plant was producing almost 18 times as much
>>     biogas as would be expected, can be explained by the assumption
>>     that lignin was being digested by some other organisms and the
>>     products of the lignin digesting organisms were being made
>>     available to the mehanogens. But the speculation that some
>>     species of organisms conduct extra-cellular digestion of
>>     cellulose or lignin, and make the products of such digestion
>>     available to the methanogens, is not acceptable to me, because if
>>     such were really the case, one would have used such organisms to
>>     produce sugars from lignocellulosic material and then obtained
>>     alcohol from these sugars. Since nobody has succeeded in doing
>>     this, I feel that the organisms that digest cellulose or lignin
>>     consume the sugars themselves and multiply their own numbers, and
>>     that the methanogens consume these microbes to produce methane. I
>>     am ready to accept any other explanation, if it is logical.
>>     Yours
>>     A.D.Karve
>>
>>     On Sun, Oct 24, 2010 at 4:37 PM, Sumedh Bapat
>>     <sumedh.bapat at gmail.com <mailto:sumedh.bapat at gmail.com>> wrote:
>>
>>         Dear Dr. Karve,
>>         I am sorry to comment on this again but I cannot overlook the
>>         discrepancy in the information you have provided here..
>>         */ on October 17 you said : /*
>>         "In any case, once it is accepted that the methanogenic
>>         organisms do not digest the dung directly and that they need
>>         the help of other organisms to digest it, one cannot accept
>>         that dung is the food of the methanogens. It is like saying
>>         that manure applied to a field is human food, because through
>>         a number of biological processes it ultimately ends up into
>>         products, which the humans eat."
>>         */on October 24 you said : /*
>>         "According to text book knowledge, 1000 kg dung should have
>>         produced about 30,000 litres (or 30 cubic meters) biogas. But
>>         this particular biogas plant produces 540 cubic meters of it."
>>
>>         I also happen to notice that both the subjects refer to cow
>>         dung. Now it can be seen that you claim that some other plant
>>         is generating 540 times more gas than your plants.
>>         Do you mean that this 540 m3 gas that you saw, is produced by
>>         Methanogens which have consumed other similar organisms from
>>         the biogas plant , which in turn had "eaten" the Cpw Dung ?
>>         Can you please explain the sudden Biogas Generation manifold
>>         increase from 30 m3 (conventionally known) to 540 m3 ?
>>         /Again/ _ Can you please provide a basis for such a finding ?
>>         Kind Regards,
>>         Sumedh Bapat
>>
>>         On Sun, Oct 24, 2010 at 12:30 AM,
>>         <digestion-request at lists.bioenergylists.org
>>         <mailto:digestion-request at lists.bioenergylists.org>> wrote:
>>
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>>               1. Re: Attachment to previous Article - More scientific
>>             based
>>                  research and questions (Anand Karve)
>>
>>
>>             ----------------------------------------------------------------------
>>
>>             Message: 1
>>             Date: Sun, 24 Oct 2010 02:43:13 +0800
>>             From: Anand Karve <adkarve at gmail.com
>>             <mailto:adkarve at gmail.com>>
>>             To: For Discussion of Anaerobic Digestion
>>             <digestion at lists.bioenergylists.org
>>             <mailto:digestion at lists.bioenergylists.org>>
>>             Subject: Re: [Digestion] Attachment to previous Article -
>>             More
>>                    scientific based research and questions
>>             Message-ID:
>>             <AANLkTi=qxog1xd-4Q9JOwVaNpL8S=Bgpc2n=JxY7R5a=@mail.gmail.com
>>             <http://mail.gmail.com/>>
>>             Content-Type: text/plain; charset="iso-8859-1"
>>
>>             Dear Dr. Martin,
>>             I have just returned from a city called Wardha, where I
>>             attended a workshop
>>             arranged jointly by the Research Councils of UK and the
>>             Department of
>>             Science and Technology, Government of India. About 20
>>             scientists each from
>>             UK and India were invited to this meeting.
>>             In the course of field visits organised during the
>>             workshop, Dr. Soham
>>             Pandya, The Director of Centre of Science for Villages,
>>             an NGO in Wardha,
>>             showed us an amazing biogas plant on his campus. This
>>             biogas plant accepts
>>             about 1000 kg cattle dung as a one-time load and produces
>>             daily about 3
>>             cubic meters of biogas, continuously over a period of
>>             about 180 days.  This
>>             is not the only biogas plant constructed by him. Using
>>             funds from the
>>             Department of Science and Technology, He has constructed
>>             a similar biogas
>>             plant in another place called Hingoli, where a one-time
>>             load  of 1000 kg
>>             dung yields biogas continuously for 6 months, to run an
>>             electricity
>>             generator for daily 3 to 4 hours, to provide electric
>>             lighting to all the
>>             houses in the village.  Officials of the Department of
>>             Science and
>>             Technology vouched for the veracity of these claims.
>>             According to text book
>>             knowledge, 1000 kg dung should have produced about 30,000
>>             litres (or 30
>>             cubic meters) biogas. But this particular biogas plant
>>             produces 540 cubic
>>             meters of it.
>>             Neither Dr. Pandya nor any other scientist could give a
>>             scientific explanation to this phenomenally high yield of
>>             biogas. Dung of
>>             Indian cattle consists mainly of lignin (from the veins
>>             and midribs of the
>>             grass and leaves that they feed on) and micro-organisms.
>>             One has to assume
>>             in this case, that there are microbes in the dung that
>>             feed on the lignin
>>             and that the methanogens digested the lignin eating microbes.
>>             Yours
>>             A.D.Karve
>>
>>             On Mon, Oct 18, 2010 at 3:53 PM, Duncan Martin
>>             <duncanjmartin at gmail.com
>>             <mailto:duncanjmartin at gmail.com>>wrote:
>>
>>             > Perhaps Dr Karve & I should agree to disagree?
>>             >
>>             > To argue that dung is not food for the methanogens
>>             because they need help
>>             > to digest it is really a semantic quibble. It misses
>>             the point I was
>>             > responding to - that the digestion process is not
>>             *completed *by the act
>>             > of defaecation, it is merely *terminated* for the owner
>>             of the gut in
>>             > question.
>>             >
>>             > I have never seen any serious literature suggesting
>>             that microbes are
>>             > altruistic. However, the principles of commensalism are
>>             well established and
>>             > I see no basis for dismissing them. Moreover, the
>>             complex web of metabolic
>>             > interactions in AD has been extensively researched and
>>             is pretty well
>>             > understood - though I am sure there is more to discover.
>>             >
>>             > Nor have I seen any literature whatsoever suggesting
>>             that the methanogens
>>             > consume other microorganisms. I would be intrigued to
>>             see a proposed
>>             > mechanism.
>>             >
>>             > To dismiss all the textbooks as wrong (see previous
>>             postings) is unhelpful,
>>             > at best. Who could only say that unless he had read
>>             every one of them? Of
>>             > course, there are mistakes - even in the best books -
>>             if only because
>>             > science moves on, so any book becomes outdated. And
>>             there are indeed some
>>             > layman's guides to AD that include some odd ideas - but
>>             who would take them
>>             > as serious guides to the science?
>>             >
>>             > When we find such errors, let us use this forum to
>>             report them - giving
>>             > exact references. But lets not confuse newcomers to the
>>             field by dismissing
>>             > every other source of information as rubbish.
>>             >
>>             > Finally, let us accept that each of us is entitled to
>>             his opinion - but
>>             > lets reserve this forum for the fruits of practical
>>             experience and
>>             > evidence-based information.
>>             >
>>             > I suggest we draw a line under the present debate.
>>             >
>>             > Duncan Martin, PhD, MCIWM, MIChemE, MIEI
>>             > Cloughjordan Ecovillage
>>             > Ireland
>>             >
>>             > On 17 October 2010 16:39, Anand Karve
>>             <adkarve at gmail.com <mailto:adkarve at gmail.com>> wrote:
>>             >
>>             >> Dear Duncan,
>>             >> I dont believe in the theory of a chain of
>>             micro-organisms, with one
>>             >> species converting the cellulose into glucose, another
>>             converting the
>>             >> glucose into an organic acid (e.g. citric acid), still
>>             another converting
>>             >> the organic acid into acetic acid and ultimately the
>>             acetic acid being
>>             >> converted by the methanogenic organisms into carbon
>>             dioxide and methane. If
>>             >> this were true, one would have by now isolated the
>>             organism that converted
>>             >> cellulose into glucose and used the glucose to produce
>>             alcohol. Cellulose is
>>             >> the most ubiquitously found organic compount in the
>>             world and with this
>>             >> simple process, one would have produced unlimited
>>             quantity of liquid fuel.
>>             >> But even today, the conversion of cellulose into
>>             glucose is achieved in any
>>             >> industrial process by using a cellulolytic enzyme
>>             extracted from a
>>             >> cellulolytic organism. The reason for this is, that
>>             the glucose converted by
>>             >> the organism from cellulose is consumed by the same
>>             organism. And once it is
>>             >> consumed by an organism, it is converted into its cell
>>             all the way down to
>>             >> carbon dioxide. The micro-organisms in the gut of an
>>             animal cannot be
>>             >> expected to be so altruistic as to predigest the food
>>             and suply it to the
>>             >> methanogens. I feel that the methanogenic organisms
>>             consume the fellow
>>             >> micro-organisms in the gut of animals and digest them
>>             to produce methane and
>>             >> carbon dioxide. Such dog-eat-dog reactions occur also
>>             in the soil supplied
>>             >> with organic matter.
>>             >>         In any case, once it is accepted that the
>>             methanogenic organisms
>>             >> do not digest the dung directly and that they need the
>>             help of other
>>             >> organisms to digest it, one cannot accept that dung is
>>             the food of the
>>             >> methanogens. It is like saying that manure applied to
>>             a field is human food,
>>             >> because through a number of biological processes it
>>             ultimately ends up into
>>             >> products, which the humans eat.
>>             >> Yours
>>             >> A.D.Karve
>>             >>   On Fri, Oct 15, 2010 at 4:27 PM, Duncan Martin
>>             <duncanjmartin at gmail.com <mailto:duncanjmartin at gmail.com>
>>             >> > wrote:
>>             >>
>>             >>>
>>             >>> Yes, the gut methanogens do, in a sense, eat what the
>>             animal eats.
>>             >>> However, it would be more accurate to say that their
>>             diet is derived from
>>             >>> what the animal eats. The methanogens in the gut of a
>>             cow are surrounded by
>>             >>> celluose and other biopolymers but they cannot digest
>>             them. They live on the
>>             >>> waste products of other microbial processes. The web
>>             of metabolic
>>             >>> interactions is well known.
>>             >>>
>>             >>> Where I would "hoot out" Dr Karve is his belief that
>>             dung cannot serve as
>>             >>> food for the methanogens because they are "thrown
>>             out" of the body along
>>             >>> with the dung. I don't understand the logic here.
>>             >>>
>>             >>>
>>             >>>
>>             >> _______________________________________________
>>             >> Digestion mailing list
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>>             >>
>>             >> for more information about digestion, see
>>             >> Beginner's Guide to Biogas
>>             >> http://www.adelaide.edu.au/biogas/
>>             >> and the Biogas Wiki http://biogas.wikispaces.com/
>>             >>
>>             >>
>>             >>
>>             >
>>             > _______________________________________________
>>             > Digestion mailing list
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>>             > to Send a Message to the list, use the email address
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>>             >
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>>             http://lists.bioenergylists.org/mailman/listinfo/digestion_lists.bioenergylists.org
>>             >
>>             > for more information about digestion, see
>>             > Beginner's Guide to Biogas
>>             > http://www.adelaide.edu.au/biogas/
>>             > and the Biogas Wiki http://biogas.wikispaces.com/
>>             >
>>             >
>>             >
>>
>>
>>             --
>>             ***
>>             Dr. A.D. Karve
>>             President, Appropriate Rural Technology Institute (ARTI)
>>
>>             *Please change my email address in your records to:
>>             adkarve at gmail.com <mailto:adkarve at gmail.com> *
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>>             ------------------------------
>>
>>             _______________________________________________
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>>             for more information about digestion, see
>>             Beginner's Guide to Biogas
>>             http://www.adelaide.edu.au/biogas/
>>             and the Biogas Wiki http://biogas.wikispaces.com/
>>
>>
>>
>>             End of Digestion Digest, Vol 2, Issue 40
>>             ****************************************
>>
>>
>>
>>         _______________________________________________
>>         Digestion mailing list
>>
>>         to Send a Message to the list, use the email address
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>>         to UNSUBSCRIBE or Change your List Settings use the web page
>>         http://lists.bioenergylists.org/mailman/listinfo/digestion_lists.bioenergylists.org
>>
>>         for more information about digestion, see
>>         Beginner's Guide to Biogas
>>         http://www.adelaide.edu.au/biogas/
>>         and the Biogas Wiki http://biogas.wikispaces.com/
>>
>>
>>
>>
>>
>>     -- 
>>     ***
>>     Dr. A.D. Karve
>>     President, Appropriate Rural Technology Institute (ARTI)
>>
>>     *Please change my email address in your records to:
>>     adkarve at gmail.com <mailto:adkarve at gmail.com> *
>>
>>
>>
>>
>>     _______________________________________________
>>     Digestion mailing list
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>>     to UNSUBSCRIBE or Change your List Settings use the web page
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>>
>>     for more information about digestion, see
>>     Beginner's Guide to Biogas
>>     http://www.adelaide.edu.au/biogas/
>>     and the Biogas Wikihttp://biogas.wikispaces.com/
>>
>
>
>     -- 
>
>     Mit freundlichen Grüßen,
>     Markus Schlattmann
>
>     --------------------------------------
>     schlattmann sustainables
>     schlattmann.de  <http://schlattmann.de/>
>
>     Dipl.-Ing. agr. Markus Schlattmann
>     Grünseiboldsdorfer Weg 5
>     85416 Langenbach
>
>     Tel.: +49 (0)8761 72162-60
>     Fax.: +49 (0)8761 72162-61
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>     and the Biogas Wiki http://biogas.wikispaces.com/
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>
>
>
> -- 
> ***
> Dr. A.D. Karve
> President, Appropriate Rural Technology Institute (ARTI)
>
> *Please change my email address in your records to: adkarve at gmail.com 
> <mailto:adkarve at gmail.com> *
>
>
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> and the Biogas Wiki http://biogas.wikispaces.com/
>


-- 

Mit freundlichen Grüßen,
Markus Schlattmann

--------------------------------------
schlattmann sustainables
schlattmann.de

Dipl.-Ing. agr. Markus Schlattmann
Grünseiboldsdorfer Weg 5
85416 Langenbach

Tel.: +49 (0)8761 72162-60
Fax.: +49 (0)8761 72162-61

E-Mail: firmen at schlattmann de
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