[Stoves] Coal dust briquetting

Nikhil Desai pienergy2008 at gmail.com
Sun Mar 10 12:44:49 CDT 2019


A question related to biomass waste parallel with coal - are there
instances of auto-ignition in any biomass waste?>

N
On Mar 5, 2019, at 10:50 PM, Crispin Pemberton-Pigott <
crispinpigott at outlook.com> wrote:

I agree it is interesting.

In Bishkek the duff is sold to the power station which grinds it to powder
anyway and blows it into the fire. The combustion is completed within 3 or
4 metres of the entrance. It never hits the floor.

It is during that time that silica xenospheres are formed.

The fan only has to be able to Loft the particles. Peanuts.

If sub-bituminous coal has hydrocarbons that melt under the auto-ignition
point (400, say) then it can be bonded with its own juices, so to speak.
That is how wood pellets are held together. Melted lignin.

As I said, I didn't look into this very deeply. Philip told me it could be
done.

Obviously we need to research this immediately because a whole industry
could rise from these mountains of duff, presently and naturally oxidizing
as fast as they are able. Check out the Witbank-Middleburg mine dump fires
that burned for thirty years, as I recall smelling them. That was
auto-ignition. It was a reeking hellscape for years.

Regards
Crispin
*From:* pienergy2008 at gmail.com
*Sent:* March 5, 2019 10:20 PM
*To:* crispinpigott at outlook.com
*Reply to:* ndesai at alum.mit.edu
*Cc:* psanders at ilstu.edu; stoves at lists.bioenergylists.org
*Subject:* Coal dust briquetting

Crispin:

Very interesting. I wonder if this is specific to South African context -
if I remember correctly, relatively softer coal, and your duff coal coming
from large grinders at coal-fired plants or mines and factories.

So how do you get air, at what speed? Electric or diesel-powered fans?

Isn't there a vibrant market in Nairobi for briquettes from charcoal dust?

Alibaba.com has charcoal dust slurry and briquetting machines. Can you use
them?

I once worked on coal ash, but I wonder how much coal dust is available
around US, Canadian, or Chinese, Indian mines and what it is used for. Any
idea?

Nikhil


------------------------------------------------------------------------
Nikhil Desai
(US +1) 202 568 5831
*Skype: nikhildesai888*



On Tue, Mar 5, 2019 at 9:59 PM Crispin Pemberton-Pigott <
crispinpigott at outlook.com> wrote:

> I have long given up on the EPA taking AA scientific path to anything. I
> don't know what they are up to, but it is not what I thought.
>
> Duff coal (under 6mm) is easily separated into +2mm and dust. The problem
> with the dust is not that it is unburnable but that it is wet and very
> expensive to dry. It holds the moisture rather efficiently.
>
> So how to create a usable product? First Gerrie of the "rock" which is to
> say, powdered rock which is ash. Because it has been ground to a powdered
> state by handling and crushing, the ash, or a lot of it, can in theory be
> removed by flotation in a dense media, but that makes it wet. Big problem.
>
> So by blasting air over it or under it, a fluoridation takes place AND
> water evaporates so it is possibly to get three fractions rather
> inexpensively: the light fraction (density 1.4) which would have floated on
> the dense media, then the ash which is rock at the bottom (density >2.5)
> and "middlings" which in a normal is wasted as well because few want it.
>
> Neither do we.
>
> So the light fraction is pretty clean coal. Being powder and if it is
> South Africa, it has enough bitumen to be pressed hard and it will stock
> together without any binder.
>
> Thus we can get say 60m tons of high quality high energy coal pellets of
> just the right size and shape, while stopping the auto-ignition of the
> stockpiles (followed by a decade of terrible combustion).
>
> The use of air to separate gold dust from dirt was extensively used in the
> gold rush days in southern Australia. Water was extremely expensive and had
> to be brought by ox cart some huge distance. So the gold was
> pre-concentrated by fan a couple of times and then the precious water did
> the final washing.
>
> Philip Lloyd did a lot of work on trying to find viable ways to use this
> wasted resource. Before him Prof Horsfal at Wit's Univ worked on
> semi-coking on the basis that smoke could be removed from the coal, rather
> than that a good stove wouldn't make any.
>
> Stay well
> Crispin
> *From:* pienergy2008 at gmail.com
> *Sent:* March 5, 2019 8:02 PM
> *To:* crispinpigott at outlook.com
> *Reply to:* ndesai at alum.mit.edu
> *Cc:* d.michael.shafer at gmail.com; schmidt at ithaka-institut.org;
> psanders at ilstu.edu; stoves at lists.bioenergylists.org
> *Subject:* Re: Off-topic: Biomass power and charmaking
>
> Crispin:
>
> Density of demand makes the portability of densified fuel relevant. In and
> of itself, fuel density is no matter. "Marketable radius" implicitly refers
> to demand density; Washington, DC gets wood from within 30 miles if that,
> but charcoal briquettes from hundreds of miles, and much of northern and
> coastal part of US is in the same fortunate situation because it has the
> money  to go with its preferences. Biomass fuel logistics are relatively
> easy. Otherwise transport, storage and retailing costs do not necessarily
> favor denser fuels.
>
> Think or uranium.
>
> My favorite anecdote is from around 1980 when petroleum products were
> FLOWN to an African country. (Rwanda or Burundi or CAR.) Dense fuels, once
> adopted, should be stockpiled. (I once worked on storage tanks and railway
> or pipeline alternatives in central Africa. I don't think densified solid
> fuels other than charcoal or briquettes have a prayer in Africa yet.)
>
> I wish I could go back 60 years and compute the economics of chunk
> charcoal, charcoal briquettes, kerosene, and stoves in my home and
> hometown.
>
> I wonder how you would "wash" coal with air. (I spent close to a year on
> litigation involving water-washing of Pennsylvania bituminous coal to drive
> out sulfur to meet the EPA standard for SO2 emissions. That is when I went
> to see the washing plant to understand how elemental sulfur could be washed
> off but organic sulfur couldn't, and that coal seams are not of uniform
> quality to satisfy EPA fancies. That is also when I confirmed that EPA can
> be capricious and political, despite all its purported competence in
> science.)
>
> Nikhil Desai
> Skype: nikhildesai888
>
>
>>>>>
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