[Gasification] the most important thing (quitepossibly) i'velearned to date

Kevin kchisholm at ca.inter.net
Mon Oct 18 23:08:10 CDT 2010


Dear Mark
  ----- Original Message ----- 
  From: Mark Ludlow 
  To: 'Discussion of biomass pyrolysis and gasification' 
  Sent: Monday, October 18, 2010 4:48 AM
  Subject: Re: [Gasification] the most important thing (quitepossibly) i'velearned to date


  Hi Kevin!

  Second Law! Energy is not "created" by the reaction. It already exists in the individual components of the reaction.



  # Very interesting comment! However, I think you are inferring that my questions are an attempt to violate the First Law, and not the Second. The First Law relates to the balance between mass and energy in a reaction. It can be simply stated as:

  "First Law: You can't get something for nothing."

  The Second Law deals with randomness and disorder, and the impossibility of getting a perfect reaction. It can be stated equally simply as:

  "Second Law: As a matter of fact, you can't break even."



  # My question deals with how to set up the reaction so that with a given amount of chemical energy in the feed input, the use of energy content of the output gas is maximized.  



  Kevin, you can answer your own question. 



  # I think you might have missed the significance of my question. What do you think my question was?



  The only excess "free" energy is that which is expressed as sensible and latent thermal energy of the gaseous output (however: we cool gases for greater volumetric efficiency in UC engines, etc.). 



  # No. The excess "fee energy" that would otherwise be wasted includes:

  1: The sensible and latent energy in teh gasifier output product gas.

  2: The sensible and latent heat in teh engine exhaust after teh fuel gas passed through teh engine.



  #   I am not at all talking about "free energy." What I am talking about is, as stated above, the potential for maximizing energy content of output gas from a given energy content of biomass feed. More specifically, if there is more water in the feedstock, its endothermic heat burden on the reaction is increased, but if there is "waste heat" available, such as hot engine exhaust, it may be able to recover this waste thermal heat, and feed it into the reaction, to end up with a greater energy content in the output gas than is presently attainable. There is no "Something for Nothing" scam here... it is a question being able to recover waste exhaust heat as chemical  energy in the output gas.



  Even tars require energy for "cracking" (that's why catalysts are important). Look at the Gibbs Free Energy of the fuel infeed and you can compute the theoretical, 100% efficient (read:impossible!) output. 



  # Using catalysts to crack tars for gasification is totally unnecessary. Simply set fire to them.



  One may wish to alter the composition of the output gas, but it ain't free, baby! 



  # I would strongly disagree with you. If the excess waste energy in the hot engine exhaust can be used to counteract the endothermic heat load of extra water in wet fuel, then the extra recovered energy is indeed free, from a cost standpoint, but in no way does it violate the First Law.



  Otherwise I would be filling the petrol tank on my double-engined Hummer with quadruple A/C with my garden hose!



  # No comment.



  Best wishes,



  Kevin



  Yah!

  Mark

   

  From: gasification-bounces at lists.bioenergylists.org [mailto:gasification-bounces at lists.bioenergylists.org] On Behalf Of Kevin
  Sent: Sunday, October 17, 2010 10:43 PM
  To: Discussion of biomass pyrolysis and gasification; gasification at bioenergylists.org
  Subject: Re: [Gasification] the most important thing (quite possibly) i'velearned to date

   

  Dear Jim

   

  Interesting thoughts!

   

  What are your thoughts on the optimum moisture content of biomass feed to a gasifier? On the one hand, with low fuel moisture content, there is a low endothermic load on teh reaction. On the other hand, a high moisture content could yield greater hydrogen content in the output gas.

   

  To take things to the limit, what are your thoughts on feeding a gasifier with torrified wood?

   

  Thanks!

   

  Kevin 

    ----- Original Message ----- 

    From: jim mason 

    To: gasification at bioenergylists.org 

    Sent: Monday, October 18, 2010 2:08 AM

    Subject: [Gasification] the most important thing (quite possibly) i'velearned to date

     



    there are many variables to move around in a gasifier, and all of them are
    important. but once the basics are in order, i'm coming to the conclusion that
    the most impactful thing one can do/add/fix to the basic imbert design is to use 
    the ic engine exhaust to heat the incoming fuel.

    no, i don't have any numbers on this yet (we hope to get these soon), but the
    anecdotal experiences keep piling up. the biggest flexibility gains i'm finding
    both in poor fuel shape/size and moisture tolerance, as well as gas turndown ratio, 
    are from the ic exhaust heat exchanger. on our rig, this is called the pyrocoil. other
    rigs call this something else.

    this is not terribly surprising. the ic exhaust is the biggest waste heat
    source we have around a gasifier. in principle, the ic exhaust has about about
    3x or 4x the heat available as the outgoing syngas. the incoming fuel similarly
    has much more heating capacity than the incoming air (the multiple i forget at
    the moment, but i do know the incoming air can only take up about 1/2 of the
    heat available in the outgoing syngas).

    also, the ic exhaust is much hotter than the outgoing syngas after preheating
    the incoming air. thus you can use the ic exhaust to do much more than dry the
    fuel. you can it to drive the fuel through pyrolysis, and really, get it up to
    about 4-500c before it falls into the hearth proper. this is a big difference
    from the typical situation of still moist fuel falling into the hearth.

    not only can you use the ic exhaust to add a very significant amount of heat to
    the system, you can also use it to change the character of pyrolysis in the
    reactor. a typical downdraft has very high temp short residence time pyrolysis
    right on top of the nozzles. this high temp pyrolysis optimizes the creation of
    teritary tars, or refractory tars, which are difficult to crack again (given
    lots of double carbon bonds). if you externally drive pyrolysis at lower temp
    over longer time, you get more primary and secondary tars, which are easier to
    crack downstream (fewer double carbon bonds). this seems to allow hearth
    conditions to be less perfect and still get good gas out.

    using ic exhaust to heat incoming fuel is not a complete get out of jail free
    card. but to me it seems the most impactful new thing one can do on these rigs.
    it seems to have more of an impact than any other single thing we've done to
    date on the gek.

    yes, all of it is important, and all of it should be tended to, but the above is
    my current vote for the biggest bang for the effort. hopefully we can get some
    proper numbers on this soon (and prove or disprove the above conjecture).

    jim






    ------------------------------------------------------------------------------
    Jim Mason
    Website: http://www.whatiamupto.com
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